Conveyor Unit Solutions That Transform Warehouse Efficiency

A conveyor unit is one of the most powerful tools a business can use to streamline material flow, reduce manual handling, and unlock higher levels of efficiency.

As warehouses, factories, and distribution centres face growing demands for speed and accuracy, the right conveyor unit becomes the backbone of a smarter, more automated operation.

Whether you’re looking to improve throughput, optimise space, or prepare your facility for future growth, understanding how modern conveyor units work (and what they can do for your business) is the first step toward transforming your workflow.

By drastically reducing manual handling, a conveyor unit not only speeds up the movement of goods but also significantly lowers the risk of workplace injuries. This means your team can focus on higher-value tasks, while repetitive or heavy lifting is handled safely and consistently by the system.

Automation is another key advantage of a conveyor unit. By seamlessly moving products through your facility, it minimises human error and ensures that high-volume, repetitive tasks are completed with precision. From sorting and packaging to transporting goods across multiple areas, a conveyor unit keeps workflows consistent and reliable, helping businesses maintain productivity even during peak periods.

Space optimisation is also a major benefit. With vertical, spiral, or overhead conveyor systems, you can maximise your facility’s capacity without needing to expand the building. This allows for more efficient layouts, easier access to materials, and better use of every square metre, all while maintaining smooth, uninterrupted operations.

Finally, modern conveyor units are built to grow with your business. Their modular and customisable design means they can be adapted or expanded as your operational needs evolve. Whether you’re scaling up production, diversifying your product range, or reconfiguring your facility, a conveyor unit provides a future-proof solution that keeps your workflow efficient and flexible for years to come.

At Hills Electrical Group, we don’t do off-the-shelf by accident. We offer a wide spectrum of conveyor units, each engineered to meet different operational challenges:

Spiral Conveyor Units

Want to move goods between different levels without losing floor space? Our spiral conveyors are designed as compact, vertical conveyors that smoothly carry products up or down, optimising warehouse layout and saving real estate.

• Dual-track options let you run up and down simultaneously.
• Models vary based on product type, from fragile goods to bulkier items, and even vibratory variants are available.
• All systems are custom-built to fit your building and your workflow.

Ro­botic Conveyor Units

For maximum automation, our robotic conveyor systems combine conveyors with robotics to move and manipulate goods with high precision.

• These systems reduce labour costs, boost accuracy, and improve consistency.

• Robotics integrated with conveyors let you automate high-value, repetitive tasks, freeing up your workforce for more strategic work.

• The Hills Electrical team handles everything: design, installation, programming, and commissioning.

Overhead Conveyor Units

If floor space is tight, or you want to decouple transport from production lines, our overhead conveyor systems are ideal.

• Utilises rails and trolleys to transport items via chain systems, staying out of the way of ground operations.

• Custom track designs allow for turns, inclines, or even complex routing.

Helps reduce clutter, protect fragile items, and free up space on the floor.

Floor Conveyor Units

The bread and butter of many systems: sturdy, efficient, and highly customisable floor conveyors.

• Can be belt-based, roller-based, or chain-driven, depending on product type and weight.

• Available in different styles: in‑floor towline, walking floors, mezzanine conveyors, and more.

• Tailored to your layout: pitch, incline, curve, throughput, all considered from the start.

Choosing Hills Electrical for your conveyor unit needs means partnering with true experts in electrical engineering and automation.

• Turnkey Solutions: From design to commissioning, we manage the whole conveyor unit installation.

• Tailored to You: No two warehouses are the same. We conduct a full site survey, then design systems to match your space, product flow, and future growth.

• Safety First: Our systems aren’t just fast, they’re designed with operator safety in mind. Whether it’s using enclosed overhead tracks or well-guarded floor conveyors, we build to industry standards.

• Long-Term Support: After installation, we remain a partner. We provide ongoing maintenance and advice, and we’re available for system upgrades.

• Proven Track Record: From Toolstation to Triumph Motorcycles and McLaren, our conveyor systems have powered some of the UK’s most advanced operations.

If your business is looking to scale, reduce manual handling, or simply do more with less space, a conveyor unit from Hills Electrical could be your game-changer.

Whether it’s a high-ceiling distribution centre needing spiral conveyors, a shop floor demanding overhead track systems, or a robotic production line, we’ve got the electrical and automation expertise to bring it to life.

Ready to see how conveyor units can elevate your business? Contact us today for a chat about your current system design and let our team assess how we can help you.

Call 01384 671660 or email info@hillsgroupuk.com