Case Study

Paint Mix Room Control System Installation

Morecheck, founded in 1992, began as an innovative engineering company specialising in manufacturing paint mixing, distribution, and high viscosity application systems tailored for the automotive industry.

Over the years, Morecheck has established itself as a leader in the field, producing a significant portion of paint mix and distribution systems across the UK and Europe. Their systems have become integral in achieving high-quality finishes and operational efficiency for a broad range of automotive applications.

In 2021, Morecheck undertook a pivotal project at Liebherr’s crane manufacturing plant located in Killarney, Ireland. The objective was to enhance the paint finish on Liebherr’s products through the installation of a state-of-the-art paint mix room. This new facility was designed to address specific challenges and improve the overall quality of the paint application process.

As a leader in Automation Control Systems, Hills Electrical Group were approached by Morecheck to help Liebherr streamline processes, boost productivity, and improve profitability and customer satisfaction with smart automation systems and controls.

Killarney, Ireland
2021
Electrical Design & Installation
Automotive
Paint Mix Room Control System Installation
Paint Mix Room Control System Installation
Paint Mix Room Control System Installation
electrical engineering - automotive sector
electrical engineering - automotive sector
electrical engineering - automotive sector
Paint Mix Room Control System Installation
Paint Mix Room Control System Installation

Solutions

To meet the demands of this complex project, Hills Electrical Group was commissioned to design and implement the complete control system for the new paint mix room.

Our role encompassed the creation of a sophisticated control system that included:

  • Control Software: Developed custom software to manage and optimise the paint mixing process, ensuring precision and consistency in every batch.
  • Control Panels: Designed and installed control panels that provide a centralised interface for operating and monitoring the paint mix systems.
  • Human-Machine Interface (HMI): Implemented a user-friendly touch screen HMI that allows operators to easily interact with the system, view real-time data, and adjust as needed.

The installation process involved setting up a comprehensive range of systems, including:

  • 6 Resin Systems: For precise mixing and application of resin-based paints.
  • 2 Zinc-Rich Systems: To handle paints with high zinc content, essential for certain protective coatings.
  • 6 Hardener Systems: Ensuring the correct mixing of hardeners to achieve the desired paint properties.
  • 1 Solvent Flush System: For efficient cleaning and maintenance of the paint application equipment.

The installation was executed in two phases, each carefully planned to navigate the challenges posed by Covid lockdowns.

The first phase, which took 15 days, and the second phase, dedicating 40 days, were completed with meticulous attention to detail and adherence to safety protocols.

Paint Mix Room Control System Installation

Results

The successful completion of the project delivered significant benefits to Liebherr:

  • Enhanced Efficiency: The automated paint mix room has streamlined the paint application process, reducing manual intervention and increasing operational efficiency.
  • Increased Productivity: With the new system in place, Liebherr has seen a notable boost in production capacity, allowing for more parts to be processed in less time.
  • Improved Quality: The advanced control systems and automated processes have significantly improved the consistency and quality of the paint finishes, meeting the high standards required for Liebherr’s products.

Choosing Hills Electrical Group means partnering with a team dedicated to transforming project delivery.

Our commitment to high-quality electrical installation and smart automation systems ensures that your projects are not only completed to the highest standards but also contribute to your long-term success.

With Hills Electrical Group, you’re investing in a future where your projects are streamlined, efficient, and impactful.

Our team of NICEIC approved engineers, technicians, and project managers are proficient in electrical installation, and prepared to work closely with you to design and implement a solution that positions you for future growth and success. Get in touch today by calling 01384 671660

 

What Our Team Provided

Control Software
Control Panel Design & Installation
Implementation of a user-friendly touch screen HMI
Electrical Installation
Testing
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